Extruded Profiles, CNC Machined and Fabricated


Machined Profiles, Custom Manufacturing, AOG's

Our expanded capabilities include cnc machined profiles and AOG service for Aircraft on Ground. Machined profiles, seat tracks, stringers and longerons on 2024, 7075, 7050. Immediate quote, pricing and fast lead times. Our AOG team will provide technical information, drawings and capabilities to keep you flying.

Send us your drawing, print or model. Our design team is available to talk anytime.

A.O.G Machined Profiles

We recognize the need for fast turn around of aerospace extrusion. Our AOG service ships same day on stock items and manufacture items is 2 weeks on small quantity within 12 to 24ft. Call our sales team today to discuss urgent requirements. Our unique packing ensures safe, fast shipping or quality parts.

Extrusion Bending

We bend extrusions up to 30ft long in alloys 2024 and 7075. With radius as small as 24 inches. We bend our extrusions on a Hydraulic roll bender Baileigh R-H45, includes a digital readout for maximum precision. We have manufactured floats for sea planes and gun turret rings for the B-17 bomber.

CNC Machining

12-foot machining capabilities on aluminum profiles in 7075, 2024 as thin as 0.050 thick. Additional services include drilling, tapping, milling and turning to complex CNC machining. With multi-head CNC machining centers, complex precision components can be designed machined and shipped within 48 hours.

MS33601 Seat Track Slots

We machine the slots for seat tracks to specification MS33601. Machining Boeing extrusions in BAC1520 for commercial and military. We also machine slots for small aircraft. Our usual turn-around time from 3D model is within a week.


Aerospace Extrusions and Tube 

Also known as aircraft extrusion, 7075 and 2024 are the most common high strength aluminum alloys. Supplied in standard profile configuration, Angles, Channels and Tee's. Technical shapes and tube. In addition to aerospace we serve sporting companies, and medical. As a supplier and distributor of aerospace profiles and tubes in high strength aluminum. we can offer Tiernay Metals, Boeing and AND Shapes. Aerospace ISO9001:2008 and AS9100 Rev D approved. Available stock of Tiernay Metals (TMS or 60- Part numbers), Pioneer Aluminum, Boeing extrusions and Army Navy part numbers in 2024, 2219, 7050, 7075 and 6061. Providing you an end-to-end design, engineering and manufacturing solution of aircraft structural shapes to the aerospace, defense, automotive and motor-sport industries.

12FT Milling Capacity for Seat Tracks

widerWe use the latest CNC technology to ensure quality and precision. With our extensive repertoire of equipment, we are fully capable of fulfilling all your machining needs, from simple to complex. You’ll find highly qualified, experienced CNC machine programmers at Aircraft Extrusion. With CAM programming and CAD capabilities, we’ve got your design needs covered. Aircraft Extrusion Company CNC Machines are programmed using the latest software and have the capabilities to run four axis machined parts.

Extrusion Profiling - A.O.G.

widerA new service we now offer. Started in 2018 Extrusion Profiling is the process of offering an existing extruded shape in 2024 or 7075 and machine down to the exact dimensions of the new shape. Using certified material we are able to provide up to 8ft lengths in a 1 week lead time, accompanied by our certificate of conformance with chemical and mechanical properties included..


widerOur AS9100 certified quality management system allows us to provide the consistency and traceability required in the aviation industry. We pride ourselves on our document control procedures which ensure all required documentation is controlled, distributed, and maintained appropriately. Our planning and scheduling department ensures that projects flow smoothly through the shop and all required materials are available when needed.

In-House Design Team

We are proficient in SolidWorks and Autocad and can translate engineering drawings and designs. We work with designers, engineers and buyers daily. Provide cost analysis and feasibility studies for commercial and aerospace grade aluminum. Providing over the phone quotes on most custom from simple to complex. We can discuss feasibility, die charges and lead times for Extrusions and tubes.

We talk Extrusion

The worlds largest dedicated company of aluminum profiles in 2024 and 7075. At Aircraft Extrusion Company, extruded shapes profiles and tubes is our focus. With over the past 15 years of over consolidation of metal companies the experts have gone. With no clear leader in aerospace profiles, no company specializing in the design, manufacture and supplier of aerospace extrusions and special shapes. We offer design information, tolerance, specifications and heat treating information, forming and bending capabilities to a wide range of customers ranging from Boeing, Airbus, Spacex to vintage aircraft groups building B-17 or experimental aircraft.

Custom Design

We work with you to develop the most cost-effective and optimal design for your product with our design engineers and with custom-made dies.

Rolled Extrusions

New advanced equipement and design development aircraft extrusion company can now offer rolled extrusions.

CNC Machining

CNC Milling up to 4ft x 12ft parts, including seat tracks and secondary oporations aluminum profiles in 7075 and 2024

Seat Tracks

Standard and none-standard types of seat tracks in stock. We also provide milling services for the round slots on the tracks.

Roll-Form Stringers

A great selections of formed angles, channels, hats and tee's in both 2024 Clad and 7075 Clad. In addition, we also have forming capabilities


We cut to size 7075 and 2024 extruded profiles, sheet, plate and form section. In-house cutting ops help reduce time, cost and shipping weights