Custom Designed Profiles and Tube

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New and Custom Profiles in 2024 and 7075

Committed to providing engineering expertise and involvement — Optimize the combination of alloy/temper, extrusion design, and machining/forming sequences. Provide structural solutions at the lowest total installed cost. A comprehensive end-to-end design, engineering and manufacturing solution of aircraft structural shapes to the aerospace, defense, automotive and motorsport industries. We provide custom profiles and tube in 2024 and 7075. All our material is fully certified for aerospace use and is accompanied with our test reports for chemical and mechanical properties.

New Design? What we can do.

Designing parts in 2024 and 7075 is not the same as 6061. Extruding is slower and there are additional heat treatment, straightening and tretching processes involved. In many cases capabilities are dependant on a number of factors including size, thickness and shape.

For starters you can send a quick sketch or use the upload link below to send us your file.

Use the FLAG at the top of the page to send an RFQ with your file.

In-house design team

We are proficient in SolidWorks and Autocad and can translate engineering drawings and designs. We work with designers, engineers and buyers daily. Provide cost analysis and feasibility studies for commercial and aerospace grade aluminum. Providing over the phone quotes on most custom from simple to complex. We can discuss feasibility, die charges and lead times for Extrusions and tubes.

Low Cost Custom Design

new design aircraft extrusionsCustom designed extruded profiles are inexpensive to produce. Tooling starts at $350.00 for simple shapes. Lead time for new shapes generally is addional 2 weeks on our standard lead times. We can produce drawings based on your CAD or designed on an napkin. Out team can quickly evaluate and in most cases provide you immediate pricing over the phone.


AS9100 certifiedOur AS9100 certified quality management system allows us to provide the consistency and traceability required in the aviation industry. We pride ourselves on our document control procedures which ensure all required documentation is controlled, distributed, and maintained appropriately. Our planning and scheduling department ensures that projects flow smoothly through the shop and all required materials are available when needed.


Aircraft Extrusion Company holds over 2000 items in stock in 2024 and 7075. Over the years we have made standard and non-standard shapes in imperial and metric sizes. For more information contact one of our sales team or send an RFQ.