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Top Fox Projects

Custom Designed Profiles and Tube


New and Custom Profiles in 2024, 6061 and 7075

Committed to providing engineering expertise and involvement — Optimize the combination of alloy/temper, extrusion design, and machining/forming sequences. Provide structural solutions at the lowest total installed cost. A comprehensive end-to-end design, engineering and manufacturing solution of aircraft structural shapes to the aerospace, defense, automotive and motorsport industries. We provide custom profiles and tube in 2024 and 7075. All our material is fully certified for aerospace use and is accompanied with our test reports for chemical and mechanical properties.

What is the cost of a custom die?

For standard extruded shapes in 2024, 6061 and 7075 the cost varies from as low as $350 to around $750 depending on the complexity of the die and the size of the shape. In addition having a custom shape does not include the lead time. In most cases the dies are manufactured in the first few weeks of ordering.

Our technical sales team is supplied and trained on SolidWorks and is able to view most CAD formats.

How we inspect

widerOur AS9100 certified quality management system allows us to provide the consistency and traceability required in the aviation industry. We pride ourselves on our document control procedures which ensure all required documentation is controlled, distributed, and maintained appropriately. Our planning and scheduling department ensures that projects flow smoothly through the shop and all required materials are available when needed.

In-house Design Team

We are proficient in SolidWorks and Autocad and can translate engineering drawings and designs. We work with designers, engineers and buyers daily. Provide cost analysis and feasibility studies for commercial and aerospace grade aluminum. Providing over the phone quotes on most custom from simple to complex. We can discuss feasibility, die charges and lead times for Extrusions and tubes.