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New Shapes and Mfg.Designs

End to End Projects - 3D designed and Manufactured.

 

Custom Extrusion and Seat Tracks

AEC Fitting

New shapes and Mill Runs

New and Custom Profiles in 2024, 6061 and 7075. We manufacture form mills throughout the USA providing the best pricing combined with the shortest lead times. Our in-house design team can provide end-to-end supports on simple and complex extruded shapes providing feedback for availability and best practice of use of dimentional tolerance and manufactiring processes

AEC Fitting

Specialty Aircraft Track

Aircraft Extrusion Company has in-house CNC capability and can machine up to 12ft lengths in a variety of aircraft grades including 17-4, 15-5 ,2024, 6061 and 7075. Our design teams works with Solidworks and Mastercam. All fabricated tracks are provided with OEM certification and certificates of conformity. In all case we supply the First Article Inspection and raw material certs.

AEC Fitting

AOG Fabrication in 3-5 days

Our in-house machine center utilizes verticle mills, Haas VF-9 and VF-6 capable of machining an existing oversized stocked extruded shape in 2024 or 7075 to your specific requirements. Aircraft Extrusion Co uses USA extruded shapes and provide complete transparency with mill names, mechanical and chemical properties and certificate of conformance. AEC is an AS9100 approved company.

Design | Extrude | Fabricate | Finish

Let our AEC design team help you move forward. We take a common sense approach to design and ensure that we provide same-day service, shorter lead times and superior cost savings.



Inspection

All material is fully inspected prior to stocking. including visual acceptance for dings, scratch or dents. The certification is also inspected to ensure that material meets the spec, with no exceptions, and that the heat lot and specification on the sheets agrees with the test report supplied. We also ensure quality by employing experienced quality personnel, through automated inspections, and utilizing CNC Coordinate Measuring Machines (CMMs).

Commitment to Quality.

Aircraft Extrusion Co, both ISO 9001:2015 and AS9100:2016 Rev D. certified, provides the high level of quality that aerospace and defense manufacturers need, without exception. We do this with a keen focus on quality metrics. Aircraft Extrusion utilizes Statistical Process Control (SPC) methods to ensure that our facility operates at peak production without being over extended, and the result is a Parts Per Million (PPM) well below the industry average.

We exceed AS9100 

Our AS9100 certified quality management system allows us to provide the consistency and traceability required in the aviation industry. We pride ourselves on our document control procedures which ensure all required documentation is controlled, distributed, and maintained appropriately.

Inventory

Aircraft Extrusion Company holds over 2000 items in stock in 2024 and 7075. Over the years we have made standard and non-standard shapes in imperial and metric sizes. For more information contact one of our sales team or send an RFQ.


Think Small

Aircraft's ultra-precision aluminum extrusions are produced through a proprietary technique that delivers features, tolerances, and surface finishes previously believed to be impossible. This process produces products at the sub-millimeter range, making it ideal for medical equipment and consumer electronics.