High Strength Aluminum Tube

High Strengths Aluminum tube in 2024 and 7075

7075-T6 and 2024-T3 are the two most popular high strength aluminum alloys for tubing. Applications are not just aerospace. Aircraft Extrusion Company supports high strength alloy tube for sporting applications where high strength and low weight is required. Definition: Rectangular and square tube is an aerospace grade, zinc based alloy. The process starts with a hot billet being pierced by a mandrel. A ram is pushed against a die and forties out the aluminum. With a fores in excess of 4,000 tonnes the aluminum is extruded through the die and over the mandrel. We support both Extruded and Drawn tube.

Contact Us Today: sales@aircraftextrusion.com

Standard and none standard tubes

we supply square and rectangular and custom tube in 2024 and 7075 in under 10 weeks, delivered. 7075-T6 tube has excellent stress corrosion resistance and high strength properties and is used in the manufacture of aircraft and high performance industries. Aircraft Extrusion Company stocks 7075-T6 square and rectangular tube in 2024, 6061 and 7075 in both drawn and extruded specifications. 7075 and 2024 alloys providing superior strength and elongation under stress. Our standard lengths are 12ft. Custom tubing in 7075 and 2024 with no mill minimum and short lead-time, we can produce in 35-40 days.

Standard and custom square tube

We can produce the not so common tubes like 7050-T76 Tube from 0.250 to 4.000"Dia, Square and round tube. We can also make hand-guard tube in 7075-T6 and 7075-T6511 in small quantities.
  • Square Tube for Aircraft
  • Custom Profiles in 2024 and 7075
  • Streamline or Strut tube
  • Hollow Section
Contact our design team: sales@aircraftextrusion.com

In-house Design Team

We are proficient in SolidWorks and Autocad and can translate engineering drawings and designs. We work with designers, engineers and buyers daily. Provide cost analysis and feasibility studies for commercial and aerospace grade aluminum. Providing over the phone quotes on most custom from simple to complex. We can discuss feasibility, die charges and lead times for Extrusions and tubes. Email us your requirements or just chat on the phone to make sure you are on the right track

Contact our design team: sales@aircraftextrusion.com

All our tube and extruded shapes are accompanied test reports showing both chemical and mechanical properties. The methods we use to purchase, store, process, and sell our material are embodied in our Quality Management System. The system defines the training required for all of our employee's to ensure that we deliver the highest quality service to our customers. It ensures that all the material we supply is full Heat/Lot and Batch traceability from the original manufacturer to your shop floor. We retain all our certification and mill documents up to 10 years. All materials stocked are certified to AMS, Federal or ASTM specifications. Our average delivery for custom tube is 6 - 8 Weeks. We also design and manufacture streamline, or strut tubing for small aircraft. We are SME (Subject Matter Expert.) Unlike most other companies reading a none existent part number off a screen, our team offers best cost, delivery and design alternatives helping to keep your project in budget. Why email when you can call and talk to a subject-matter-expert.

Boeing BAC1501-xxxx

BAC1501 is Boeings part number for rectangular and square tube. The part number provides dimensions of the tube and sometimes the alloy and temper is specified in the drawing. However, we have found in most cases that the use specifies there own alloy, temper and specification. email at: sales@aircraftextrusion.com, we also have stock of round, square and rectangular tubing in 2024, 7075 and 6061.
BAC1501 Dimensions

Our Capabilities

Custom Design

We work with you to develop the most cost-effective and optimal design for your product with our design engineers and with custom-made dies.

Rolled Extrusions

New advanced equipement and design development aircraft extrusion company can now offer rolled extrusions.

CNC Machining

CNC Milling up to 4ft x 12ft parts, including seat tracks and secondary oporations aluminum profiles in 7075 and 2024

Seat Tracks

Standard and none-standard types of seat tracks in stock. We also provide milling services for the round slots on the tracks.

Roll-Form Stringers

A great selections of formed angles, channels, hats and tee's in both 2024 Clad and 7075 Clad. In addition, we also have forming capabilities


We cut to size 7075 and 2024 extruded profiles, sheet, plate and form section. In-house cutting ops help reduce time, cost and shipping weights

Some of Our Clients